ACS Wire

Aluminum-Clad Steel Overhead Ground Wire

Specified by electric utilities for use on transmission lines as ground / shield wires

Ideal for marine or industrial zones where corrosion is a concern

Preferred option for transmission lines near coastal mines

Overview

Application

The covered aluminum steel wire for compression, internationally known as Alumoweld or ACS, is a wire of high resistance whose cover is carried through an extrusion process, that adheres the aluminum by pressure and heat. Once the covering process is finished, the wire is drawn until its final diameter without any alteration in the aluminum steel ratio.

Manufacture of Overhead Bare Conductor, OPGW, Ground Wire,Overhead Ground wire, Messenger wire, Guy wire, Formed wire for protecting, Terminating and Splicing Transmission and Distribution lines,Shield wire Protecting Transmission lines against lightning damage fence, barber wire and hardware. Aluminum-Clad steel Wire and Strand is used by Power Utilities as well as Formed Wire and Optical Ground Wire Manufacturers.

Standards

ASTM B416-American Standard

DIN 48201-German Standards

IEC 61232-International Electrotechnical Commission International Standards

ASTM B502-93-American Standard of Aluminum Clad Steel Wires

AS 1222.2-92-Australia Standard of Aluminum Clad Wires

ASTM B 415-02 1, Tensile Requirement

Parameter

ASTM B416
DIN 48201
IEC 61232
ASTM B502-93
AS 1222.2-92
ASTM B 415-02 1

Code Number

Area

No.of Wires
DiameterWeightRated StrengthMax.D.C. Resistance at 20℃
WireCond.

mm2
mmmmkg/kmkNΩ/km
3 x 5AWG50.3234.629.96334.154.421.6990
3 x 6AWG39.0034.118.87265.045.742.1420
3x7AWG31.6533.677.90210.138.362.7010
3 x 8AWG25.1033.267.03166.732.063.4060
3 x 9AWG19.9032.916.26132.225.434.2940
3x10AWG15.7832.595.58104.820.165.4150
7 x 5AWG117.4074.6213.90781.1120.270.7426
7 x 6AWG93.1074.1112.40619.5101.140.9198
7x7AWG73.8773.6711.00491.184.811.1600
7x8AWG58.5673.269.78389.670.881.4630
7 x 9AWG46.4472.918.71308.956.201.8440
7x10AWG36.8372.597.76245.144.582.3250
7x11AWG29.2172.306.91194.435.352.9320
7x12AWG23.1672.056.16154.228.033.6970
19x5AWG318.70194.6223.102129.0326.390.2698
19x6AWG252.70194.1120.601688.0274.550.3402
19x7AWG200.40193.6718.301339.0230.180.4290
19x8AWG158.90193.2616.301062.0192.410.5409
19x9AWG126.10192.9114.50842.0152.580.6821
19x10AWG99.96192.5912.90667.7121.000.8601
37 x 5AWG620.60374.6232.304170.0635.430.1394
37 x 6AWG492.20374.1128.803307.0534.850.1757
37 x 7AWG390.30373.6725.702623.0448.090.2216
37 x 8AWG309.50373.2622.902080.0374.670.2794
37 x 9AWG245.50372.9120.301649.0279.110.3523
37x10AWG194.70372.5917.901308.0235.610.4443
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Code NumberAreaNo. of wiresDiameters(mm)WeightRated StrengthDC Resistance
mm2mm2wireconductorkg/kmkNohm/km
2524.2572.16.316231.563.546
3534.3672.57.522944.722.499
5049.4873933064.41.736
7065.81192.110.544185.651.313
9593.27192.512.5626121.390.925
120116.99192.814785152.260.737
150147.11372.2515.7990191.460.587
185181.62372.517.51221236.380.476
240242.54612.2520.21635299.050.357
300299.43612.522.52017369.20.289
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Class20SA27SA30SA40SA
TypeAB
Tolerance on diameterØ ≥ 2,67 mm± 1,5%± 1,5%± 1,5%± 1,5%± 1,5%
Ø < 2,67 mm± 0,04 mm± 0,04 mm± 0,04 mm± 0,04 mm± 0,04 mm
Minimum thickness of aluminium clad (% of radius)8% if Ø < 1,80 mm14%15%25%
10% if Ø ≥ 1,80 mm
Nominal density at 20°C (g/cm³)6,596,535,915,614,64
Resistivity at 20°C max. (nΩ x m)84,8084,8063,8657,4743,10
Conductivity (IACS)20,3%20,3%27%30%40%
Final modulus of elasticity (GPa)162155140132109
Coefficient of linear expansion (K-1)13,0 x 10-612,6 x 10-613,4 x 10-613,8 x 10-615,5 x 10-6
Constant-mass temperature coefficient of resistance (K-1)0,00360,00360,00360,00380,0040
MECHANICAL PROPERTIES
classtypenominal diameter (mm)min. tensile strength (N/mm²)min. stress at 1% extensionelongationtorsion test (min. twists)
20SAA1,243,25134012001,5%20
3,263,4513101180
3,463,6512701140
3,663,9512501100
3,964,1012101100
4,114,4011801070
4,414,6011401030
4,614,7511001000
4,765,5010701000
B1,245,5013201100
27SA2,505,001080800
30SA2,505,00880650
40SA2,505,00680500
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Diameter  Cross Section(㎜²)  Unit Length Weight(kg/km)Min Breaking Load(kN)Min Tensile Strength (Mpa)Resistance at 20℃ ㎜ ²/m≤
  Nominal  Max  Min
2.752.7912.7095.9439.17.96134014.3
33.0452.9957.06946.69.47134012
3.253.2993.2018.29654.711.1134010.2
3.753.8063.69411.0472.813.812507.7
4.254.3134.18614.1993.516.711805.98
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Nominal DiameterCalculated Cross Section Area(㎜²)Min Tensile Strength (Mpa)Calculated Breaking Load (KN)Min Coating ThicknessDC Resistance at 20℃ ㎜² /m≤Weight (kg/km)
mmAWG
2.052123.30713404.450.10325.6421.8
2.304114.16913405.610.11520.3427.49
2.589105.2613407.070.1316.1234.66
2.90496.63313408.920.14512.7843.65
3.26488.367134011.20.16310.1455.14
3.47779.495131012.40.1748.9362.57
3.665710.55128013.50.1838.0469.48
3.934612.16124015.10.1976.9380.13
4.115613.31210160.2066.3887.62
4.392515.15117017.70.225.699.84
4.62516.76114019.10.2315.06110.5
4.775417.91110019.70.2394.73118
5.189421.15107022.60.2594.01139.34
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Nominal Diameter, in./mmSize, AWG20.3%27%30%40%
psiMPapsiMPapsiMPapsiMPa
0.20435.194155 0001070125 000862102 00070380 000552
0.18804.78
160 0001100129 000889106 00073184 000579
0.18194.625165 0001140133 000917110 00075888 000607
0.17294.39
170 0001170137 000945114 00078692 000634
0.16204.116175 0001210141 000972114 00078696 000662
0.15493.93
180 0001240145 0001000118 00081496 000662
0.14433.677185 0001280150 0001034122 00084198 000676
0.13693.48
190 0001310154 0001062126 00086998 000676
0.12853.268195 0001340156 0001076128 00088399 500686
0.11443.919195 0001340156 0001076128 00088399 500686
0.10192.5910195 0001340156 0001076128 00088399 500686
0.09072.3011195 0001340156 0001076128 00088399 500686
0.08082.0512195 0001340156 0001076128 00088399 500686
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